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Production of exhaust pipe
Frňka, Martin ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
This work introduces a design of a technology of producing an exhaust pipe. It's semi-finished product is a pipe about a diameter of 76 mm, and the thickness of it's side made of steel 11 320 is 2 mm. Based on a literary study of problematics of bending there was designed bending by minding with a ball thorn and an exterminator. The whole bending set will be fixed to a machine ELECT 150. The procesed production process includes chopping after bending on a circular saw which is followed by insertion of a complete product on a pallet.
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Manufacturing of bracket
Stračánek, Rostislav ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Bachelor thesis deals with the manufacture of bracket, which serves as support rack. This component is produced from construction steel 11 320 of width 2 mm. The production lot of 30 000 pieces a year. As a most optimal technology were chosen technology of shearing and technology of bending. On the basis of technological and engineering calculations there was designed a tool for technology of shearing and tool for bending technology. There was created a drawing specification for tools. As a manufacturing machine was selected eccentric press S 250 with a nominal power of 2500 kN. In the economic part of thesis is calculation of one product, which is 41 CZK.
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Manufacturing of a label door fittings
Návrat, Jakub ; Žák, Ladislav (referee) ; Podaný, Kamil (advisor)
Bachelor thesis is focused on the manufacturing of label door fitting. The part is made of a steel 11 320 with a thickness 1 mm. The batch sice is 150,000 pcs/ year. The manufaturing technology was choosen a method of rolling cutting with shallow drawing in the combinated tool. Technology and constructional calculating were made for this technology, from which was designed a tool and for it was made drawing. For the calculating total force and work was choosen a press LEPD 100. The costs for manufacturing one part are 39 Kč. The manufacturing is become cost-effective from 8 071 pieces/year.
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Manufacturing of body latch
Vybíral, Ondřej ; Šlais, Miroslav (referee) ; Podaný, Kamil (advisor)
The work proposes production of a bend part made of 2 mm thick steel sheet 11 320 with 50 000 parts made per year. Based on the literary study of this problematic the production was chosen to be made with combined processing tool for bending and shearing. The tool is designed to do two shearing and one bending operation. Due to the enclosed shape of the bend the part is ejected from the side perpendicularly to the direction of motion of the sheet belt. The mechanical press S160 with nominal forming force of 1600 kN was chosen for the production. Shearing punches and punching dies are made of tool steel 19 422. Bending punch and dies are made of carbon steel 19 312. Price per unit was set to be 12,61 Kč. Break even point was counted to 34 849 parts.
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Manufacturing of the Motorcycle Cover
Jindrák, Martin ; Harant, Martin (referee) ; Řiháček, Jan (advisor)
The bachelor's thesis deals with the production of a motorcycle protective cover made of steel 11 320 with a thickness of 1.5 mm. The production batch is set at 80,000 pieces per year. Based on the analysis of the production methods and according to the prescribed requirements, deep drawing is chosen as the appropriate method. The manufacturability is verified with the help of calculations, which is followed by the design of the ideal shape of the semi-finished product. The cut will be laser cut from a sheet of metal. After carrying out the technological calculations, the tool is constructed, including drawing documentation. A suitable machine is chosen for the tool, which is a universal hydraulic press CTH 250. The conclusion of the work is focused on performing a simulation to check the yield.
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Manufacturing of a Wheel Nut With Outer Hexagon
Dvořák, Ondřej ; Forejt, Milan (referee) ; Řiháček, Jan (advisor)
The thesis deals with the design of a production technology for a wheel nut with an external hexagon, a tapered seating surface, and a shank. The production series is set at 200,000 pieces per year. The raw material is a coil of wire with a circular cross-section and a diameter of 20 mm made of steel 11 320. After evaluating the specified requirements and conducting a literature review, the production technology of cold forming is selected, specifically the combination of extrusion and upsetting. Three basic production processes are designed, which are subsequently optimized, and their manufacturability is verified using the simulation program Simufact Forming 1.6. For the most suitable production variant, the flow stress, deformation resistance, and forming forces are calculated for each operation. By comparing with the simulation results, the total force required to produce the given nut is determined, which is crucial for selecting a suitable machine. The forming machine used is a CBF 204L with a nominal force of 3,500 kN, for which a three-operation tool is designed. During the tool design, the internal radial pressure acting on the die is also verified. The results indicate that it is necessary to use encapsulation using a single clamp for the second operation. The tool is constructed to be compatible with the parts of the chosen machine according to the provided layout and available machine parameters.
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Production of exhaust pipe
Frňka, Martin ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
This work introduces a design of a technology of producing an exhaust pipe. It's semi-finished product is a pipe about a diameter of 76 mm, and the thickness of it's side made of steel 11 320 is 2 mm. Based on a literary study of problematics of bending there was designed bending by minding with a ball thorn and an exterminator. The whole bending set will be fixed to a machine ELECT 150. The procesed production process includes chopping after bending on a circular saw which is followed by insertion of a complete product on a pallet.
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|
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Manufacturing of a label door fittings
Návrat, Jakub ; Žák, Ladislav (referee) ; Podaný, Kamil (advisor)
Bachelor thesis is focused on the manufacturing of label door fitting. The part is made of a steel 11 320 with a thickness 1 mm. The batch sice is 150,000 pcs/ year. The manufaturing technology was choosen a method of rolling cutting with shallow drawing in the combinated tool. Technology and constructional calculating were made for this technology, from which was designed a tool and for it was made drawing. For the calculating total force and work was choosen a press LEPD 100. The costs for manufacturing one part are 39 Kč. The manufacturing is become cost-effective from 8 071 pieces/year.
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Manufacturing of body latch
Vybíral, Ondřej ; Šlais, Miroslav (referee) ; Podaný, Kamil (advisor)
The work proposes production of a bend part made of 2 mm thick steel sheet 11 320 with 50 000 parts made per year. Based on the literary study of this problematic the production was chosen to be made with combined processing tool for bending and shearing. The tool is designed to do two shearing and one bending operation. Due to the enclosed shape of the bend the part is ejected from the side perpendicularly to the direction of motion of the sheet belt. The mechanical press S160 with nominal forming force of 1600 kN was chosen for the production. Shearing punches and punching dies are made of tool steel 19 422. Bending punch and dies are made of carbon steel 19 312. Price per unit was set to be 12,61 Kč. Break even point was counted to 34 849 parts.
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Manufacturing of bracket
Stračánek, Rostislav ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Bachelor thesis deals with the manufacture of bracket, which serves as support rack. This component is produced from construction steel 11 320 of width 2 mm. The production lot of 30 000 pieces a year. As a most optimal technology were chosen technology of shearing and technology of bending. On the basis of technological and engineering calculations there was designed a tool for technology of shearing and tool for bending technology. There was created a drawing specification for tools. As a manufacturing machine was selected eccentric press S 250 with a nominal power of 2500 kN. In the economic part of thesis is calculation of one product, which is 41 CZK.
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